INTRODUCTION
Designed to cut thin material to precise tolerances with minimal burr, TG systems negate the need for additional finishing processes while achieving high throughput performance. System hardware and software have been engineered to create robust systems with the ability to deliver quality repeatedly. The TG series incorporates Tannlin’s most advanced system technology with TMap fixturing and TCT Software to offer the most comprehensive Tannlin production system yet.
OVERVIEW
TG systems are equally as capable at being high accuracy prototyping solutions as well as volume production cells running lights-out for an extended time. Modular architecture allows the system specification to be tailored to your exact requirement with the ability to add varying levels of automation at any point. Equipped with remote system monitoring, alerts and diagnostics alongside worldwide service and training programs ensure maximum system uptime and highly efficient production.
APPLICATIONS
Cutting range 0.025 – 4.000 mm
Wide range of materials
Pre-loaded tools for materials and thicknesses
Industries served:
• Automotive
• E-Mobility
• Medical
• Aerospace
• Defence
• Electric Motor Laminations
ADVANCED MATERIAL FIXTURING
Our patented TMap system introduces an innovative dedicated fixturing solution that eliminates significant tooling costs and lead times.
EXCEPTIONAL PERFORMANCE
TMap provides superior part support to achieve and maintain tight tolerances across the cutting fixture in volume production. Throughput, accuracy and yield are all improved by supporting parts with a series of bespoke blades manufactured on the TG system.
INTELLIGENT DESIGN
In comparison with a universal saw tooth fixture, TMap only removes support from localised regions where the laser beam passes. Blade positions can be easily adjusted through the TCT software to produce optimal support, preventing any movement of parts. Contained within the part cut files in TCT programming software, fixture geometries can be configured to automatically update, eliminating the risk for data mismatches.
KEY FEATURES
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Greater process and material yield
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Higher levels of cut quality
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Tighter parts tolerance
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Repeatability for automation - reduced set up time
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Reduced set up cost
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EFFICIENT MACHINE PROGRAMMING
Tannlin TCT software presents an intuitive programming software streamlined to run exclusively with TG systems. Quickly generate and modify cut files from DXF/DWG with a range of automated functions. Users can auto generate features from pre-configurable settings or selectively specify path control, direction and parameters to optimise performance of their TG system. Tannlin’s proprietary software has been designed and evolved to efficiently program precision parts from prototyping to volume manufacturing.
KEY FEATURES
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DXF/DWG
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Import
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Grouping entities
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Tabbing
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Lead moves
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Sequencing
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Nesting
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Rotational skewed stack
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TMAP auto design
EXTRACT THE MOST FROM TG
Tannlin are proud ABB Value Providers. Our dedication to consistently delivering the highest quality products is driven by our cutting-edge research.
Automated TG systems preserve the same ease of use of a manual system as a result of the common user interface and control platform across all systems. No previous experience in automation is required, simply start the job and let the system take care of the rest. Configure the TG series with varying levels of automation to suit your specific requirements and develop a bespoke system unique to you that enhances the ease and expansion of your operations.
OPTIONAL FEATURES
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Continuous operation
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Load /unload
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Part separation
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Offline inspection
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Part finishing
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Cut part stacking
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Flexibility to run mix batches
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Greater process control and flexibility
TECHNICAL SPECIFICATION
LASER
100 – 1000W nd:YAG Fiber
CUTTING AREA
X: 600 – 1400 mm Y: 600 – 1400 mm
CUTTING ACCURACY*
+/- 5 μm
METAL THICKNESS RANGE
0.025 – 4.000 mm (dependent on laser)
FIXTURING
TMap
AUTOMATION
6-axis ABB robotic load/unload
SAFETY
Class 1 laser safety enclosure, interlocked robotic safety cell
Tannlin TG Series control
CONTROL
Tannlin TCT
PROGRAMMING
Remote diagnostics capability included
DIAGNOSTICS
3 selectable gas inputs
GAS
1PH 32A 220V
POWER
